Meet the Team
C. BRANDON BROWN, P.E.
Brian Karp has been involved continuous improvement initiatives for over 20 years. He is driven to help people see the process waste that consumes so much of their valuable time. Brian is a hands-on leader who strives to do change with people and not to people. This allows teams to identify and implement sustainable ideas that deliver break-through improvements in customer satisfaction.
Brian earned a BS of Mechanical Engineering from Louisiana Tech University and received Lean Six Sigma training from Pentair and Black&Decker. Brian is an ASQ certified Lean Six Sigma Black Belt, holds two US Patents, and has received the Nugent Innovation Award from Pentair, Inc.
Over the years, Brian has served in a variety of roles including Engineering Manager, Project Manager, Automation Design Engineer, Manufacturing Engineer, Value Improvement Manager, and Product manager. This experience provided Brian the opportunity to extensively practice his process improvement skills in many industries including automotive components, medical products, and consumer products, Clinical & Non-Clinical Healthcare.
During the last three years, Brian has served as Lean Six Sigma project facilitator and Toyota Kata Coach for clients in industries such as food, industrial, healthcare, and service industries. His project areas extend from the process floor to the corporate office.
Sample project results:
• Hospital Emergency Department
o Reduced Arrival-to-Doc time by 63%
o Reduced high acuity patient LOS by 59%
o Reduced LWBS from 6/shift to Zero
• Hospital Admissions Department – Reduce Claim Denials by 16%
• Machine Shop Stamping Department – Reduced Staffing by 1 & increased production 7%
• Machine Shop – Reduced Lathe Setup time by 31%
• Spring Production – Increased Small Spring production capacity by 21 times
In addition to being a seasoned project facilitator, Brian is also a passionate teacher of process improvement. He has served as a Lean Six Sigma Green Belt instructor for NW Arkansas Community College (NWACC) and Green/Black Belt instructor for American Society for Quality (ASQ).
Kata Coach and ASQ Lean Six Sigma Black Belt
Brooks Davis brings a service based mission to help companies take the “next step” in their continuous improvement journey.
Brooks has taught Lean Six Sigma principles at Harding University as an adjunct professor and has participated in quality management programs in three different banking groups, including Arvest, First Commercial, and Simmons First banks.
During Brooks’ 13 years of service as President / CEO of Simmons First Bank of Searcy, he oversaw process improvements that improved the bank’s efficiency ratios by over 5%, or $200,000 annually through the utilization of Lean Six Sigma principles. Brooks also has worked closely with every financial regulatory agency for banks during his career.
Brooks graduated with honors from Harding University’s College of Business in 1989 with a degree in Management. While at Harding he was a 3 year starter for the Bison football team and served as chairman of the Student Association Spiritual Life Committee.
Brooks is certified as an ASQ Lean Six Sigma Black Belt and recently completed his MBA from Arkansas State University in Jonesboro.
Brooks and his wife, Jill, have been married for 27 years. They have four children, Jace (23) and his wife Carly, Trey (21), and Ally (19). They are members of the Downtown Church of Christ. A native of Bartlesville, Oklahoma, he has lived in Arkansas for 32 years now and is a dual fan of both states’ teams.
Kata Coach and Villanova University Certified Master Black Belt
Panos Efsta is a Kata, Lean Six Sigma, TWI Job Instruction, and Dynamic Work Design subject matter expert, with over ten years of progressive experience working in an array of industries, such as automotive manufacturing, printing, legal and financial services. A Villanova University Certified Master Black Belt, Stanford Certified Project Manager, TWI Job Instruction Trainer able to design and deploy business processes in every facet of an organization, along with leading cross-functional teams while instituting operational excellence methodologies.
Panos’ educational background includes an education in Physics and degree in Business Administration, with focus in Accounting and Human Resources from Broadview University; professional certificates from Stanford University, in Advanced Project Management; MIT Sloan School of Management in Technology, Operations, and Value Chain Management; Villanova University in Advanced Master Lean Six Sigma Black Belt; and currently working towards his executive MBA at Jack Welch Management Institute.
Panos loves to read books, and spend time on the SEALFIT training program. His personal purpose is be an inspiration for others through scientific thinking, facilitating, and operational excellence.
Lean Six Sigma ASQ Master Black Belt #8
Lean Six Sigma ASQ Black Belt #4615
Chad Smith applies continuous improvement methodologies to help organizations leverage their scarce human and material resources through breakthrough improvements.
Chad has 18 years of Continuous Improvement experience in retail, manufacturing, refining, high-tech and food. He has led and guided process and product improvements for Wal-Mart, Gates, ExxonMobil and Black and Decker. Chad’s leadership experience includes quality management for Black and Decker utilizing Continuous Improvement tools as the enabler for breakthrough improvements. This experience is underpinned with an in-depth application of strategy deployment and metrics to drive and measure progress. As a Lean Six Sigma Master Black Belt, he created and rolled-out Wal-Mart’s Continuous Improvement curriculum and program. Through his business CI Solutions, Chad has assisted countless organizations in pursuit of perfection through both custom developed and delivered training (including all ranges of leadership, strategy deployment, Lean and LSS) as well as hands-on project leadership.
Chad continues to leverage his passion for helping people through adult facilitation and executive coaching through his business. Chad utilizes the adult learning model to effectively engage, transfer knowledge and give confidence to the participants he serves whether it be the most basic tool training or the most advance Lean Six Sigma Black Belt Curriculum. Chad works to maintain a fun and energetic classroom that keeps participants in the training moment, eliminating their potential to be distracted. In the same way, Chad makes project work with teams engaging and interesting.
Chad is a nationally American Society for Quality (ASQ) Certified Six Sigma Master Black Belt (ASQ #8). He also maintains his ASQ Certified Six Sigma Black Belt (ASQ # 4615) as well as his L.E.E.D. Accredited Professional credentials. Chad is the chair of the Master Black Belt Exam Review Committee. Chad was recently recognized as a leader in the field of continuous improvement and is now part of ASQ’s Six Sigma Forum.[/threecol_two_last]
Master Black Belt
ASQ Black Belt
Richard Maclin has over 20 years of continuous improvement experience. He has served various industries in roles specializing in Quality Assurance, Supplier Development, Outsourcing, Lean, Kaizen, Product Realization, and Operations. Throughout his career he has helped companies grow their bottom line by identifying and eliminating variation and other non-value added activity. His success is the result of strategic process improvement techniques like VA/NVA, VSM, Lean Six Sigma, 5S and Kaizen.
Richard started his career as a Manufacturing Engineer for Toyoda Gosei, a Toyota subsidiary and key Tier 1 supplier to the Auto Industry. His role included implementing the Toyota Production System (TPS) in new cells and re-implementation for existing cells, leading Kaizen and 5S training and team activities, and Problem Solving (RC/CM) for Customer issues.
He served other Automotive companies like United Technologies and Arvin-Meritor in similar capacities adding responsibilities for Quality Assurance and Supplier Development. In both cases Richard developed training manuals / materials and delivered much of the training.
Richard joined Trelleborg Sealing Solutions as Quality Assurance Manager and quickly gained Operations responsibilities. Trelleborg served the Automotive, Nuclear Energy, Aerospace, Department of Defense, and General Industrial markets. During his time there, Richard’s scope of influence was greatly expanded when he became the Divisional Manager of Manufacturing Support Operations. In addition to leading Continuous Improvement activities in four plants across North America, Richard traveled extensively in North America, Europe, and Asia identifying suppliers to partner with in joint ventures and outsourcing. In his Divisional role, Richard visited each plant to review their operational performance and lead performance improvement activities. Over his 5 years with Trelleborg, Richard’s teams and project work saved more than $20 Million, Improved Customer Satisfaction, Reduced Scrap by ~30% in one plant, Right-sized international production capacity, and Implemented Product Realization systems that went from Concept to Prototype parts in less than 24 hours.
For the next 6 years, Richard served as the Quality Assurance Manager for the largest aluminum wheel supplier to the North American Automotive market, Superior Industries, and in 2009 he was given responsibility for the QA team at a second plant. Under Richard’s leadership, Superior trained 14 Green Belts and 3 Black Belts.
For the past 2 years, Richard has been the Quality Assurance and Technical Services Manager for Gates Corporation. In this role, he is responsible for Supplier management, internal process development and control, Customer relations, implementing LSS activities, and monitoring / mentoring the Green Belt candidates. Gates has trained more than 20 LSS Green Belt candidates and has 8-10 active projects at any given time.
Richard is an instructor and Master Black Belt for CI Solutions, LLP. He has demonstrated experience delivering Lean Six Sigma through CI Solutions. He is an active member of the local ASQ chapter and holds a BS Industrial Technology, Management degree from Southeast Missouri State University.